Federico Roncaroli1,2,3*
1Instituto de Nanociencia y Nanotecnología (CNEA-CONICET), Centro Atómico Constituyentes, Avenida General Paz 1499, (1650) San Martín, Buenos Aires, Argentina
2Laboratorio Argentino de Haces de Neutrones, Comisión Nacional de Energía Atómica, Avenida General Paz 1499, (1650) San Martín, Buenos Aires, Argentina
3Departamento de Química Inorgánica, Analítica y Química Física, Facultad de Ciencias Exactas y Naturales, Universidad de Buenos Aires, Intendente Güiraldes 2160, Ciudad Universitaria, Ciudad de Buenos Aires (1428), Argentina
*Corresponding author:Federico Roncaroli, Instituto de Nanociencia y Nanotecnología (CNEA-CONICET), Laboratorio Argentino de Haces de Neutrones, Centro Atómico Constituyentes, Avenida General Paz 1499, (1650) San Martín, Buenos Aires, Argentina
Submission: March 26, 2025;Published: April 14, 2025
ISSN: 2576-8840 Volume 21 Issue 4
concern because it is required for fertilizers, used in food production and many other applications. However, it relies on the Haber Bosch process, which requires a significant percent of the world energy and is responsible for an important amount of the CO2 world generation every year. This work tends to summarize the latest results and highest activity catalysts for the Nitrogen Reduction Reaction (NRR) at low temperature. The focus is set on electrochemical NRR, photocatalytic nitrogen fixation and photo electrocatalytic nitrogen reduction. Although an enormous effort was done by the scientific community, the performances of the catalysts are still several orders of magnitude lower from the industrial requirements. The different strategies and materials investigated are analyzed, and new trends and some ideas are proposed. This work tries to be a starting point for those who wish to start working on this fascinating topic of research. Keywords: Nitrogen fixation; Ammonia synthesis; Electrocatalytic;
Keywords:Photoelectrochemical
Ammonia is the main precursor for urea and other nitrogen-containing-fertilizers synthesis, which are essential for agriculture and food production, and for supplying its increasing word demand. Ammonia is also required in the production of a large number of chemicals, including pharmaceuticals, dyes and textiles. Additionally, it has been proposed as a carbon-free fuel [1], due to its high energy density (13.6GJ m-3) and easy transportation properties (boiling point 33.5 °C) [2]. Ammonia is produced industrially mainly through the Haber-Bosch process since more than 100 years ago (1909). In this process, a mixture of N2 and H2 react under high pressure and temperature in the presence of a Fe-Mo catalyst (350-550 °C and15-25MPa) [3]. H2 is obtained principally from natural gas, hence, ammonia production is responsible for the consumption of approximately 1% of this resource, 1.4% of fossil fuels, 2% of global energy, and the 1.6% world CO2 emission every year [4,5]. Moreover, the NH3 yield in Haber-Bosch process is less than 15%. For all these reasons, development of processes and catalysts which allow production of ammonia at room temperature and atmospheric pressure or, at least, under more environmental friendly conditions are required, The US Department of Energy has established a target ammonia synthesis rate of 9.3x10-7 mol cm-2 s-1 for a commercially viable reactor. In turn, as described within this work, most of the reported materials display a catalytic activity orders of magnitude lower [6]. In the last decades, several strategies and approaches have been employed for this purpose. They will summarized in the present report, focusing on electro-, photo- and photo-electro-catalysis.
NRR technologies
Enzymatic and thermochemical (Haber-Bosch): The ammonia production rate of the native nitrogenase enzymes through the Nitrogen Reduction Reaction (NRR) has been calculated in 30000μmol g-1 h-1, the same order of magnitude as the Haber- Bosch process (10000-32000μmol g-1 h-1). This rate corresponds to a theoretical limit of ammonia production that could be reached by nitrogenase enzymes [7]. This activity corresponds to purified enzyme using large excess of chemical reducing agents measured in vitro, which is dramatically reduced after long-term experiments. The role of ATP during catalytic cycle is still not fully understood. Nitrogenses produce NH3 under ambient conditions, however, the reaction is still very energy demanding, since it requires 16 ATP molecules per each N2 reduced molecule. The energy consumption of this enzymatic reaction has been calculated in 13GJ ton-1, not so smaller than the 28GJ ton-1 consumed by the Haber-Bosch process [7].
Electrocatalytic NRR: In electrochemical reactions, electricity flows through a cell composed of two electrodes: cathode and anode, where reduction and oxidation reactions take place, respectively. The electrodes are immersed in an electrolyte and, additionally, a reference electrode is usually employed [3]. The NRR is thermodynamically favorable (Eo(N2/NH3) = +0.55V vs NHE). However, the high triple bond energy (941kJ mol-1), endothermic protonation enthalpy (941kJ mol-1), high ionization energy (15.8eV), negative electron affinity (-1.9eV) and large energy gap (10.8eV), make redox and acid/base reactions on this molecule very unfavorable, in other words, a very inert molecule [8].
The mechanisms for the electrochemical NRR have been described in detail in many reviews and they will be only summarized here. The overall reaction consists in three steps: (a) N2 adsorption, (b) N2-bond cleavage and hydrogenation, and (c) NH3 desorption. Considering the different sequence of the hydrogenation process and the cleavage of the N2 triple bond, the mechanisms can be classified into: (i) associative, and (ii) dissociative. In the dissociative mechanism, the N2 molecule is adsorbed on the catalyst surface and the triple bond is cleaved before the hydrogenation takes place. In turn, in the associative mechanism, hydrogenation occurs during N2 bond cleavage. The associative mechanism can be classified into (iii) distal and (iv) alternating pathways. In the distal pathway, the remote N-atom is hydrogenated and released as NH3. On the other hand, in the alternating pathway, both N-atoms are hydrogenated simultaneously and two NH3 molecules are released sequentially. The rate determining step in the associative mechanism is not the N2 bond cleavage, what greatly reduces the activation energy. The Haber-Bosch process follows a dissociative mechanism, while the electrocatalytic NRR usually follows associative mechanisms. In the (iv) enzymatic mechanism, both N-atoms bind to the surface in a “side- on” mode, in contrast to the other associative mechanisms, in which the N2 molecules bind through only one of the N-atoms, in an “end-on” mode, and is the preferred mechanism in most heterogeneous NRR catalysts. Finally, in transition-metal nitrides, the (v) Mars-van Krevelen (MvK) mechanism has been proposed and supported by DFT calculations and quantitative 14N/15N isotope exchange experiments. In such mechanisms, N-vacancies play a key role [8-10].
NH3 detection and quantitation is very critical to obtain reproducible results, including separation from NH3 impurities from reactants and the atmosphere, since NH3 concentration produced is very low. Several analytical techniques have been employed, including spectrophotometric (Nessler or Indophenol blue reactions), potentiometric, spectroscopic (NMR) and chromatographic methods, which are described elsewhere [11].
Figure 1:Electrochemical cells for the NRR. (A) H-type cell, (B) single-chamber cell, and (C) MEA-based cell. Reproduced from Ref [12]. Copyright © 2023 Chebrolu, Jang, Rani, Lim, Yong and Kim. This is an openaccess article distributed under the terms of the Creative Commons Attribution License (CC BY 4.0 https:// creativecommons.org/licenses/by/4.0/).
Electrochemical cells employed in activity tests are shown in Figure 1, and they can be divided into four groups: (i) single chamber cells, where both cathodic and anodic reactions take place in the same chamber-solution without separation. The NH3 produced on the cathode can be oxidized on the anode. On the other hand, O2 produced on the anode may interfere with the NRR. (ii) H-cell, where the cathodic and anodic reactions occur in solutions connected by a tube divided by a membrane or separator. (iii) Polymer-electrolyte- membrane cell (PEM-cell), where the anodic and cathodic solutions are placed in two different chambers separated by a proton exchange membrane [3]. (iv) MEA-basedcells (Membrane-electrode-assemble) are similar to PEM-cells, but N2 and H2O are directed separately through gas diffusion layers to the cathode and anode respectively, separated by a PEM-membrane. Reactions occur at the triple phase zone (gas, liquid, solid) on each electrode. The reduced distance between electrodes (zero gap) minimizes the device resistance [12]. (v) Flow cells, similar to PEMcells, allow in-situ monitoring product concentrations (GC-MS) or sample extraction to be analyzed (NMR, UPLC-MS) [13]. Flow cells offer a solution to the low solubility of N2 in water and allow easy harvest of NH3 from the cathode [14].
Strategies to improve the catalysts: Catalytic heterogeneous reactions take place on the catalyst surfaces. In this way, defects, vacancies, exposed crystal facet, extrinsic atoms, etc, change the coordination, exposure and electronic structure of active sites, and N2/intermediates-adsorption properties, with deep influence on the catalytic activity. In this direction, several strategies have been tested: surface engineering, single atom coordination, heteroatom doping, metal oxide deposition, amorphization, [8], structural and strain engineering [10], defect engineering: oxygennitrogen- and sulfur-vacancies [15]. Employing the concept of interface engineering, Graphidiyne nanosheets (GDY) (2D carbon allotrope) were grown on cobalt nitride nanowires reaching a remarkable NH3 yield rate of 219.72𝜇g h-1 mg-1 and a faradaic efficiency of 58.60%. DFT calculations showed that the 𝜋- system of GDY induced a charge-transfer between GDY and cobalt nitride, promoting the catalytic activity, selectivity and durability (114h) [16].
Metal-free 2D materials are mainly formed by carbon-, boronand carbon-nitride-based materials [11]. Carbon-based materials and graphene are cheap, have high electrical conductivity and specific surface area, and chemical and physical stability. The possibility to obtain different allotropes (nanotubes, graphene sheets, graphidiyne, etc) allows for obtaining a variety of different materials [17]. Non-metal dopants (B, O, N, S, F and P) modulate the electronic and geometric structures with profound influence in the catalytic activity. Different morphologies like nano-sheets, nanotubes, nano-spheres, C-dots have also been investigated [11]. Boron based materials, like boron-nanosheets, B4C nanosheets, and alloys of B with P (boron phosphide), N (h-BN, hexagonal boron nitride) or Se have been investigated [4,11].
Carbon based metal- and non-metal-composites have been extensively studied due to high electrical conductivity and stability of the carbonaceous materials, relatively easy procedures for heteroatom doping and carbon-metal/oxide composite synthesis [17].
Metal based catalysts which have been tested are oxides, carbides, nitrides, phosphides, sulfides, selenides, borides, single atom catalysts, layered double hidroxydes (LDH), metal-organic frameworks (MOFs) and MXenes [10,11]. Metal nitrides have been extensively studied through theoretical methods. Such works predicted, in principle, higher activity towards the NRR than HER, due to a mechanism mediated by N-vacancies (Mars-van Krevelen mechanism). However, experimental studies on some metal nitrides resulted in faradaic efficiencies between 1-6% [6]. Recent studies employing in operando near ambient pressure XPS on VN (vanadium nitride) revealed the importance of oxygen atoms on the surface and the difference between N2(solvated) and N-lattice on the reduction mechanism [18]. In order to prolong the residence time of N2, increase the collision probability of N2, and improve the contact between N2 and active sites, hollow particles have been designed [19].
Single atom catalysts are very attractive due to their maximum atom utilization, novel electronic-geometric structure of the active site, which may be different from its bulk structures, leading to remarkable catalytic performance. This is particularly interesting for scarce and expensive metals. For example, the catalysts Ru/ NC and Au1/C3N4 were obtained, which reached the NH3 yield rates of 3.665mg h-1 mgRu-1 and 1305𝜇g h-1 mgAu-1 respectively [8].
Mo has been extensively studied as catalyst for the NRR, particularly MoS2 [20]. Theoretical calculations have shown favorable electronic structure for catalysis and particularly for NRR [21]. In fact, natural nitrogenases enzymes have Mo in the active site. The basal plane of MoS2 could be activated through LiOH treatment (2H-MoS2(PAL-MoS2), generating pores and exposing active sites. In this way, an impressive activity of 3405.55μgNH3 mgcat -1 h-1; 1.98μg h-1 cm-2 was reached [22].
Ru is at the top of the Skulasson’s volcano diagram for NRR, due to a compromise between nitrogen adsorption energy and overpotential for associative and dissociative mechanisms, being lower than other noble metals like Pt and Pd [21]. In this context, Ru has been employed as part of many different catalysts. A Ru (III) polyethyleneimine (PEI) complex supported on carboxyl-modified carbon nanotubes (Ru (III)-PEI@MWCNTs) reached a NH3 yield rate of 188.90μgNH3 mgcat-1 h-1 and a faradaic efficiency of 30.93% (-0.1V vs RHE) [23].
A 3D Covalent Organic Framework (COF) with Fe-N4 catalytic sites (Fe@NUST-18) has been obtained from condensation between 5,10,15,20-tetrayl(tetrakis(([1,1’:3’,1’’-terphenyl]- 4,4’’-dicarbaldehyde)))-porphyrin (TTEP) and quadrilateral 1,2,4,5-tetrakis-(4-aminophenyl) benzene (TAPB). The NH3 yield rate and the Faradaic efficiency were 94.26 ± 4.9μg h-1 mg-1 and 18.37 % at -0.5V vs RHE. These values were higher than the corresponding ones for the Cu analogue, evidencing the superior activity of Fe catalysts towards the NRR [24].
Dual atom catalysts: Exploiting the properties of some metals like Mo and Fe, which have strong binding energies towards N, and Co which binds N weakly, bimetallic catalysts have been developed with increased activity [6]. Dual-single-atom catalysts have the advantage of possessing abundant active sites and the possibility to act synergically between them, what might improve selectivity, N02 adsorption, activation, and hydrogenation [25,26].
MOFs, Metal organic frameworks are porous, crystalline, 2D- or 3D-coordination polymers with organic ligands, [27]. MOFs and their derivatives have been evaluated as electrocatalysts for NRR, following several strategies, including Mo and Ru doping, reaching activities up to 100μg h−1 mg-1 [28,29]. The roles of defects have been thoroughly studied and characterized [30]. A remarkable case corresponds to a F-doped carbon obtained from pyrolysis of a mixture of UiO-66 and poly(tetrafluoroethylene) (PTFE) followed by HF leaching to remove ZrO2 produced during the pyrolysis. The NH3 yield rate reached 197.7μgNH3mg−1cat h−1 and a faradaic efficiency of 54.8% at -0.2V vs RHE. The author suggested that F acting as Lewis acid suppressed H binding and the Hydrogen Evolution Reaction (HER), enhancing in this way the selectivity towards NRR [31].
MXenes are 2D transition-metal carbides/nitrides/ carbonitrides, they have the general formula Mn+1XnTx (M = transition metal, X = C or N or both), T terminal group = OH, O, F, Cl). They show good hydrophilicity, large specific surface area, high electrical conductivity (usually metallic) and abundant active sites. They are susceptible for post-functionalization, co-catalyst loading, generating derived-and composite-materials. [32,33]. Other 2D materials relevant for the NRR are layered double hydroxides and bismuth-based layered materials [34]. The last ones will be discussed later in the photocatalytic section.
Competing reactions: N2H4 formation and the Hydrogen Evolution Reaction (HER). NRR requires six protons and six electrons per N2 molecule, in contrast, HER requires only two protons and two electrons, what envisions that HER will be more favorable in most catalysts. Hence, the HER is the most competitive reaction against NRR. Several strategies have been tested and recently reviewed. These strategies include limiting the proton accessibility or proton donor concentration, building a hydrophobic protection layer on the catalyst surface, limiting the electron accessibility, increasing the reaction pressure, changing the reaction temperature [10,14]. The hydrophilicity/hydrophobicity of the catalyst/electrolyte interface has deep influence on the NRR/HER selectivity, since it can control the accessibility of protons to the surface [14]. Interestingly, potassium and other alkaline ions have shown suppression effect on the HER due to competition with protons [35]. Other strategies include catalyst design: Early-transition-metal catalysts, atomically dispersed catalysts, support with low HER activity, introduction of species with low HER activity [10]. N2H4 is formed as intermediate in some mechanisms of NRR. Since it usually has low affinity for the active sites, it is not a serious competitor against the NRR.
Organic solvents: low-proton concentration or hybrid electrolytes consist of mixtures of proton donors (water, alcohols, pyridines, etc.) and aprotic solvents (DMSO, THF, etc). They allow control the proton concentration and suppress the HER, increasing the selectivity for NRR [14].
Ionic liquids exhibit high N2 solubility and have been evaluated as electrolytes. They managed to achieve a high conversion efficiency of 60% for N2 electro-reduction to ammonia on a nanostructured iron catalyst under ambient conditions [36].
Protonic ceramic electrolysis cells (PCECs) for ammonia (NH3) synthesis have been developed, and they are other alternatives to the use of water and organic solvents. The highest reported rate was 14 × 10−9 mol cm−2 s−1 [37]. There are proton conducting ceramic membranes: Yb2O3 doped SrCeO3, Sm2O3 doped BaCeO3, Gd2O3 doped CeO2 (600-750 oC) [38], which could be also tested for NRR catalysis.
Metal-N2 batteries have been design, employing NRR catalysts on the cathodes. Several metals were evaluated as well as aqueous or organic electrolytes. Maximum power densities were about 4900Wh kg−1 (Na metal, α-MnO2 nanowire, 1 M NaCF3SO3/ TEGDME solution), 2.6mW cm−2 (Al metal MoPi/HSNPC, 1.0M KOH) [39].
Li mediated electrochemical NRR, consists in the formation of Li nitride upon direct reaction of N2 with Li, followed by electrochemical Li(metal) recovery. This technique will not be discussed in this report and the reader is directed to more specialized literature [40].
Table 1 shows some recent results on electrocatalytic NRR catalysts, focusing on the most active and efficient ones [41-46].
Table 1:Some resent results on high activity and efficiency catalysts for electrochemical NRR.
Photocatalytic nitrogen fixation: Upon light absorption by a semiconductor material, electrons are promoted from the valence band to the conduction band, while holes remain in the valence band. Electrons, which do not recombine with holes, could migrate to the semiconductor surface and reduce N2. The holes, on the other hand, will oxidize H2O to O2 or some sacrificial reducing agent (Figure 2). The mechanism involves several steps required for the electron-hole-pair photo-generation and separation, before the adsorbed N2 is actually reduced. Photocatalytic nitrogen fixation experiments are typically performed in a suspension of the catalyst in water, in a vessel or reactor transparent to light. Although it is a very environmentally friendly strategy, there are difficulties in separating the reduction (NH3) and oxidation (O2, etc.) products of the photocatalytic reactions. More over, the produced NH3 can be oxidized during the reaction. This last drawback can be solved by photo-electro-catalysis, which will be discussed in the following section [34].
Figure 2:(A) Schematic energy diagram related to the reduction of N2 to NH3. (B) Schematic illustration of the complete photocatalytic NH3 synthesis over semiconductor-based photocatalysts. Reproduced from Ref [61]. Copyright © 2022 Hui, Wang, Yao, Hao and Sun. This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY 4.0). https://creativecommons.org/licenses/by/4.0/
Many metal oxides and calcogenides have been used as substrates for photocatalytic nitrogen reduction, taking advantage of the suitable band gap energy and presence of d- orbitals able to interact with N2 molecules, for example: BiO, TiO2, Fe2O3, Cu2O, Ga2O3, ZnO, MoO2, WO3, MoS2, etc [47]. In order to facilitate charge transfer, avoid electron-hole recombination and increase photocatalytic efficiency, several strategies have been exercised which include p-n junctions, Z-schemes, s-schemes, single atom catalysts, vacancy and doping engineering (O, N, S, etc), co-catalyst promotion, and surface plasmon resonance [47]. Graphitic carbon nitride, g-C3N4, which has been extensively used as photocatalyst for many reactions due to its n-type semiconductor nature, chemical and thermal stability, has also been employed as composite in photo-NRR [47]. Moreover, N- vacancies (NV) can be generated, which provide very specific sites for N adsorption.
Bi based materials are very promising photocatalysts due to: high abundance in nature, their employ in various fields like CO2 reduction and H2 production, and strong chemical interaction with N2 via electron donation from p orbitals. In this way, several Bi oxides, oxihalides and mix-oxides with W and Mo have been investigated. Several strategies were tested, including the “bismuth rich” strategy [5]. Highly dispersed bismuth sulfide was grown on a Zr tetracarbxyphenyl porphyrine MOF (Bi2S3@PCN-2). A N-fixation rate of 3880μg h-1 g-1 was reached. The high specific surface area and porosity of the MOF allowed the N adsorption and activation while preventing Bi2S3 nanorod aggregation. Additionally, the highdensity heterojunctions improved substantially the charge transfer rate and separation efficiency of photogenerated electrons and holes [48].
Metal-Organic Frameworks (MOFs), which hold high density of metallic centers, high specific surface area, crystalline structures and high porosity, have also been tested as photocatalysts [49]. MOFs can directly adsorb N2 through the 𝜋-antibonding activation mechanism. Alternatively, N2 absorption and subsequent reduction may be induced upon ligand to metal charge transfer after photon absorption by the ligands [49].
MOFs have some disadvantages like low electrical conductivity and low stability under catalytic conditions. However, the integration with other materials, particularly semiconductors, producing composites, can help to resolve these problems. Zn- MOF-74 was deposited on a g-C3N4 film generating a Z-scheme heterjunction composite, which reached a Nitrogen fixation activity of 2.32mmol g-1 h-1. Ru-doped In2O3 hollow peanuts were obtained from pyrolysis of MIL-68-In(Ru), yielding a photocatalytic nitrogen fixation activity of 44.5mmol g-1 h-1 [49].
A ternary TiO2/MIL-88A(Fe)/g-C3N4 heterojunction was constructed through hydrothermal synthesis. The yield of NH3 rate reached 1084.31μmol g-1 h-1 under simulated sunlight illumination in methanol water solution. The yield was more than 10 times higher than the separated components. DFT calculations supported a Z-scheme mechanism, which resulted in improved photo-induced charge separation and transfer [50].
Covalent-Organic Frameworks (COFs) have also been investigated as photocatalysts for NRR, particularly as supports of single atoms catalysts (SACs). COFs have the advantage, like MOFs, of having ordered porous structures suitable for gas absorption and diffusion, aromatic rings allowing UV-vis and even NIR light absorption, functional groups capable to coordinate metallic ions and generate SACs. For example, the COF5-Au reached a NH3 evolution performance with the rate of 427.9μmol g-1 h-1 [51].
Plasmonic Au metallic nanoparticles were confined and dispersed within the pores of a MOF (UiO-66) membrane. Through the surface plasmon resonance (LSPR), hot electrons were generated upon light harvesting and were transferred to the N2 molecules adsorbed on the Au nanoparticles. The evanescent surface plasmon resonance field further activated the N2 molecules as well, resulting in a supralinear intensity dependence of the NH3 evolution rate [52].
Table 2 summarizes some recent results on N2-photofixation [53-61].
Table 2:Photocatalytic nitrogen fixation catalysts.
Photoelectrochemical NRR: Both electrical and light energy are employed to accomplish the reaction. In general the band gap energy or the energy transition between the highest occupied molecular orbital and the lowest unoccupied molecular orbital, are not high enough to drive the NRR and the application of a potential bias is necessary. In order to improve the efficiency, photocathodes have been constructed, employing a p-type semiconductor (for example: p-Si, p-BiVO4, Cu2O, BiOI) which supports the NRR catalyst [62]. Three steps occur during photo-electro-catalysis: (i) light absorption by the photocathode and generation of the photo-induced electron-hole pairs. (ii) Diffusion and separation of electron-hole pairs. (iii) Migration of electrons to the active sites, where NRR takes place, and migration of the holes to the counter electrode, where oxidation of water or other sacrificial reducing agents occurs. Photo-electro-catalysis has the advantage of separation of the reactions products in two different chambers of the cell, and improvement of the reduction/oxidation abilities of photo-excited electrons/holes for the desired reactions through application of a potential bias [63]. p-BiVO4 has been very popular as photocatalyst, moreover V-sites are very active towards NRR [62].
Some sophisticated strategies from photocatalysis have been also tested. A Z-scheme heterojuction has been constructed employing a BiVO4/polyaniline junction, in which, the staggered band structure of the materials permitted separation and acceleration of the holes and electrons. A hetero-structure with a double electron-transfer mechanism was built with NV-g-C3N5 and BiOBr. (NV = N-vacancies) (29.4μg h-1 mg-1, 11% at -0.2V) [62].
A cascade n+np+-Si photocathode coupled to a Au/porous carbon nitride (PCN) catalyst was built aiming to decouple the light harvesting and the electrocatalysis. DFT calculations showed that the porous structure and N-vacancies of the catalyst facilitated N2 adsorption. This strategy allowed reaching a faradic efficiency of 61.8% and a NH3 production yield of 13.8μg h–1 cm–2 at −0.10V vs RHE [64].
Black phosphor has relatively low activity towards HER, what makes a good candidate for NRR catalysis. A photocathode was built depositing layer by layer black phosphor on an indium tin oxide substrate, reaching a remarkable 102.4μg h-1 mgcat -1 NH production rate with a Faradaic efficiency of 23.3% [4,62,65]. Some recent results on photo electrocatalysts for the NRR are summarized in Table 3. As a comparison, it is possible to observe that the electrocatalytic NRR has the highest efficiency, while the photocatalytic one has the lowest, reaching the photo-electrocatalytic technology intermediate efficiencies [66,67]; Figure 3.
Table 3:Some results on photo-electrochemical nitrogen reduction.
Figure 3:Schematic representation of a photo-electro-catalytic cell for NH3 synthesis, showing qualitatively the band energy diagram of the photocathode. (A) Simplest model, where a p-type semiconductor is employed as photocathode. (B). Catalysts particles are grown on a n-p heterojunction photocathode.
Although a huge effort to obtain highly active catalysts, following many different strategies, and deeper understanding of their mechanisms have been made, NRR catalytic activities are still orders of magnitude lower than industrial requirements. It has been proposed that at least a NH3 yield of 6120μg h−1 cm−2, a faraday efficiency of 50% and current density of 300mA cm−2 are needed for industrial application [3]. Protons are, on one hand, reactants for the NRR and on the other hand competitors due to the HER. Unfortunately, the selectivity of most of the catalysts is still low.
Single atom catalysts are promising towards the NRR. In most of these materials, metal sites are N-coordinated and were obtained from pyrolysis of MOFs or organic molecules [27-29]. This brings the consequence of low single-atom concentration and high heterogeneity and disorder of the catalyst structure. In this way COFs and nitrogenated organic polymers could be an alternative. Mo based electron conductive COFs and MOFs have been predicted as highly active catalysts towards the NRR [68-70].
Biological nitrogenase enzymes exhibit activities similar to the ones of the Haber-Bosch process, however, their mechanism and structure are still not fully understood. Deeper understanding of these enzymes would be necessary in order to design new materials and catalysts, which can mimic more accurately their action. A better understanding of the proton delivery and accessibility to the active sites, and how the HER is suppressed, should help to reach higher NH3 yields, efficiencies and selectivity.
In situ and in operando spectroscopic techniques should be more often employed, like near ambient pressure XPS [10], Raman (SERS), infrared (DRIFTS, SEIRAS, ATR-FTIR) and X-ray absorption spectroscopies (XANES, EXASFS), which allow detection of intermediates at the same time as their evolution. This would improve our knowledge of the nature and structure of reaction intermediates and have a deeper understanding of the mechanisms. Another modern technique is the Steady State Isotopic Transient Kinetic Analysis (SSITKA), in which the reactor is coupled to a mass spectrometer or an infrared spectrometer, to study the 15N/14N isotopic analysis of the reaction products in the gas phase or the catalysis surface, respectively. This technique allows obtaining information about the catalysis nature [71], and design new ones with improved activity.
Improved computational calculations and machine learning, with the availability of large data bases [72] are expected to give clues or help to discover new materials with higher activity and to approach the industry requirements [4]. As already discussed DFT calculations are performed for the NRR on a particular catalyst surface, but very few investigate a larger number of materials, in order to obtain trends and predictions that can guide the development of new catalysts [3].
In summary, research on NRR catalysts has seen an enormous growth with the design synthesis of a great variety of new materials and catalysts and new understanding of the mechanisms. However, the yields are still low to meet the industrial application. Many new strategies are tested in order to face this problem from different approaches. There is no doubt that exciting new results will come in the short future that will help to solve this problem definitely.
The author declares that there are no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.
This work was supported by the Research Council of Argentina (CONICET), and the Commission for Atomic Energy of Argentina (CNEA). The author is a researcher of both CONICET and CNEA.
© 2025 Federico Roncaroli. This is an open access article distributed under the terms of the Creative Commons Attribution License , which permits unrestricted use, distribution, and build upon your work non-commercially.